High-Precision EV Battery Housing Die Casting | 5000T Capacity
Custom EV Battery Housing Die Casting Service. ISO 9001/IATF 16949 certified factory direct. High thermal conductivity & precision CNC machining.
Request a QuoteIn the rapidly evolving electric vehicle (EV) market, the efficiency and safety of battery systems depend heavily on the quality of their enclosures. At Alumcasting, we provide world-class EV battery housing die casting solutions, leveraging over 20 years of expertise in aluminum die casting services to meet the stringent requirements of modern e-mobility.
Our 5,000-ton high-pressure die casting (HPDC) equipment is capable of producing massive, single-piece EV battery trays and structural components.
Why Choose Aluminum Die Casting for EV Battery Trays?
Aluminum is the material of choice for EV battery enclosures due to its exceptional strength-to-weight ratio and thermal conductivity. Our casting process ensures:
- Lightweight Performance Reducing vehicle weight to maximize driving range without compromising structural integrity.
- Complex Geometries Advanced die designs allow for integrated cooling channels and mounting brackets in a single cast.
- EMI Shielding Inherent electromagnetic interference shielding properties protect sensitive battery electronics.
- Precision Tolerances Critical for maintaining the air-tightness and leak-proof standards required for battery safety.
Vertically Integrated Manufacturing Process
Unlike standard casting shops, we offer a vertically integrated process that ensures full traceability and quality control from raw ingot to finished assembly.
From 5000T die casting to 400+ CNC machining centers, we provide a complete one-stop solution for EV components.
Advanced Manufacturing Capabilities
| Capability | Specifications / Details |
|---|---|
| Machine Tonnage | 80T to 5,000T High-Pressure Die Casting Machines |
| CNC Precision | 400+ Units (3, 4, and 5-axis machining) |
| Testing Standards | X-ray Inspection, 100% Leak Testing, CMM Analysis |
| Materials | AlSi10Mg, AlSi12, Magnesium Alloy, Custom Alloys |
Meeting Global Automotive Standards
Our facility is optimized for high-volume production of custom battery enclosures and structural automotive parts. With 20 years of history, we understand the DFM (Design for Manufacturing) process, helping our clients reduce porosity and optimize material flow during the initial design phase.
Expert Consultation for Your EV Project
Looking for a reliable manufacturing partner for your EV battery housing? Let our engineering team optimize your design for mass production. Get a Technical Quote
Quality & Engineering Assurance
Every AlumCasting project is backed by certified quality systems and in-house verification:
- IATF 16949Automotive quality management
- ISO 9001Certified quality system
- PPAP SupportProduction part approval
- X-Ray InspectionInternal porosity verification
- Porosity ControlStructural reliability
- CMM DimensionalPrecision measurement
Ready to start your project?
Talk to AlumCasting engineers about your casting, machining and tooling requirements.